Pharmaceutical Industry Waste Gas Equipment Transformation: Application and Advantages of Activated Carbon Membrane Exchange Condensation Technology

In the pharmaceutical industry,waste gas treatmentIt has always been an important challenge for enterprises. Traditionalactivated charcoalAdsorption technology has many pain points, and membrane condensation technology is gradually becoming a better choice.

Dilemma of Traditional Activated Carbon Adsorption Technology

Many pharmaceutical companies have long used activated carbon equipment to treat waste gas, but there are many problems with activated carbon adsorption. It is necessary to change charcoal once a month. Each change of charcoal plus hazardous waste disposal is complicated and labor costs are high. Moreover, activated carbon adsorption is only the organic matter in the exhaust gas transferred to the carbon, and does not really solve the problem of exhaust gas pollution. At the same time, the replaced waste carbon cannot be discarded at will, and qualified companies need to be taken away, which further increases the burden on enterprises.

The rise of membrane condensation technology

LuoyangWohong PetrochemicalLtd. focuses on the field of VOC waste gas treatment, its main membrane condensation recovery unit using three-stage condensation plus.gas separation membraneThe combined process brings new solutions for waste gas treatment in the pharmaceutical industry.

Low operating costs

The equipment only consumes electricity, and the refrigeration compressor and vacuum pump are controlled by frequency conversion, which can automatically adjust the power according to the exhaust gas load and effectively control the power consumption. Compared toRTOThe high amount of gas consumption when the equipment treats the exhaust gas, and the membrane condensation technology has obvious advantages in operating costs. Especially when dealing with low-concentration exhaust gas, RTO needs to continuously supplement natural gas, which is too expensive to operate, and membrane condensation technology can avoid this problem.

Recycling solvents to generate revenue

The equipment condenses and liquefies the organic solvent in the waste gas to recover, and the recovery purity can reach more than 90%. Pharmaceutical waste gas often contains ethyl acetate, acetone, toluene and other organic solvents, these solvents have a higher market price. Membrane condensation technology can recover these solvents and directly reuse them for production or external sales, converting environmental expenditures into economic benefits.

Low frequency of consumables replacement

The core consumable membrane module has a service life of three to five years. Daily maintenance is mainly to check the pressure and recovery level of the refrigeration system every week, clean the heat exchanger fins every month, and replace the refrigerating oil and drying filter every year. There is no trouble of frequent replacement of consumables.

Integrated pry and install design

All parts of the equipment are integrated on a stainless steel base, which is assembled and tested before leaving the factory. The site can be used only by connecting the power source and the air duct, the installation cycle is short, and the area is small. Moreover, the equipment also has explosion-proof configuration optional, suitable for pharmaceutical and other explosion-proof places.

Wide range of applications

The equipment has good recovery effect on common organic solvents such as hydrocarbons, esters, ketones, alcohols, halogenated hydrocarbons, etc. It is suitable for medium and high concentration waste gas treatment scenarios in pharmaceutical and other industries, and can also be customized according to customer working conditions.

Relying on the R & D platform of Henan Oil and Gas Recovery Engineering Technology Research Center, Luoyang Wo Hong Petrochemical Equipment Co., Ltd. has established a professional scientific research, manufacturing and marketing team. The company can not only effectively reduce the emission of harmful gases, protect the ecological environment, but also realize the recycling of resources, and help pharmaceutical companies achieve green and sustainable development. In the transformation of waste gas equipment in the pharmaceutical industry, membrane condensation technology, with its many advantages, is gradually becoming the first choice of enterprises, and Luoyang Wo Hong Petrochemical Equipment Co., Ltd. will also play an important role in environmental protection.