Whether the installation and commissioning of the tertiary oil and gas recovery equipment are standardized directly affects the operational efficiency of the equipment and the safety of the gas station. The WHSH series equipment of Wohong adopts a pry mounted structure, which is simpler to install on site than traditional equipment, but several key links still need to be strictly controlled.
Before installation, it is necessary to confirm that the gas station has completed the secondary oil and gas recovery renovation, which is a prerequisite for the operation of the tertiary oil and gas recovery equipment. The equipment installation location should be close to the oil tank breathing valve area, with a flat ground, good ventilation, and reserved maintenance access. Skid mounted equipment only needs to be powered on and connected to the gas circuit, but it is necessary to check in advance whether the on-site power capacity meets the equipment's power requirements.
The gas path connection should ensure reliable sealing, and there should be no oil or gas leakage at the pipeline interface. After the connection is completed, it is recommended to conduct an air tightness check to confirm that there are no leakage points in the entire system before powering on for debugging. The direction of the pipeline should avoid bending and squeezing to prevent affecting the flow of oil and gas.
Gas stations are flammable and explosive places, and smoking is strictly prohibited in the equipment operation area. The explosion-proof junction box inside the equipment must not be opened during operation, and all explosion-proof surfaces must be sealed properly. During debugging and maintenance, it is necessary to use a combustible gas detector to detect the inside, outside, and surrounding environment of the equipment, and only operate after confirming that the gas concentration is below the safety limit. This is an unbreakable safety red line.
After power on, conduct a no-load test run to observe whether the compressor, air cooling module, and control system are normal. Subsequently, load debugging is carried out to simulate oil unloading conditions, check whether the system can automatically start, whether the oil and gas processing is normal, and whether the emissions meet the standards. After passing the debugging, provide equipment operation and maintenance training to the operators before officially putting it into use.
After the equipment is put into operation, a regular inspection system should be established to check the operation status of the compressor, the working parameters of the membrane components, the cleanliness of the air-cooled heat sink, and record the equipment operation data. Promptly handle any abnormalities to prevent minor issues from escalating into major malfunctions. Standardized installation, strict debugging, and regular maintenance are necessary for the long-term stable and compliant operation of the oil and gas recovery equipment.
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