In the current era of increasingly strict environmental requirements, chemical enterprises are facing challengeswaste gas treatmentA huge challenge. Traditional exhaust gas treatment methods, such asactivated charcoaladsorption andRTOThere are many pain points in the thermal storage incinerator, which make enterprises suffer greatly. However, there is now a new environmental solution - membrane condensation recovery equipment, which brings new hope to chemical enterprises.
Many chemical companies use activated carbon equipment to treat exhaust gas, but the replacement of activated carbon is frequent and costly. We have to change the charcoal once a month, and the process is complicated. Not only do we need to hire qualified companies to remove the waste charcoal, but it also involves procedures such as hazardous waste disposal, and the labor cost also increases significantly. Moreover, activated carbon adsorption only transfers organic matter from exhaust gas to carbon, and does not truly solve the problem of exhaust gas pollution.
Although RTO equipment has a good effect on treating exhaust gas, its operating cost is extremely high. Especially when dealing with low concentration exhaust gas, it is necessary to continuously supplement natural gas, which consumes a huge amount of gas, and even burns gas with a higher value than the recovered solvent. If the operating load is reduced, it will also lead to emissions not meeting the standards. At the same time, the organic solvents in the exhaust gas are burned or adsorbed, causing waste of resources and increasing environmental costs.
And LuoyangWohong PetrochemicalThe membrane condensation recovery equipment of Equipment Co., Ltd. perfectly solves these problems. The company focuses on the field of VOC waste gas treatment and has a complete membrane module production line and condensing equipment manufacturing workshop, with full process service capabilities from working condition analysis to equipment delivery.
Its main membrane condensation recovery unit adopts a three-stage condensation processgas separation membraneCombination process, suitable for the treatment of medium to high concentration organic waste gases in industries such as chemical, pharmaceutical, and gas stations. The equipment adopts a modular integrated design, with all components integrated on a stainless steel base, which is assembled and tested before leaving the factory. On site use only requires connecting the power supply and air duct, with a short installation cycle and small footprint. The explosion-proof configuration is also suitable for explosion-proof places such as chemical and pharmaceutical industries.
In terms of operating costs, the equipment only consumes electricity. The refrigeration compressor and vacuum pump are both controlled by frequency conversion, which can automatically adjust the power according to the exhaust gas load, effectively controlling power consumption. Moreover, the equipment can condense and liquefy organic solvents in exhaust gas for recovery, with a purity of over 90%. The recycled solvents can be directly reused for production or external sales, converting environmental expenses into economic benefits.
In terms of maintenance, the service life of the core consumable membrane components is three to five years. Daily maintenance mainly involves checking the pressure and recovery liquid level of the refrigeration system every week, cleaning the heat exchanger fins every month, and replacing the refrigeration oil and drying filter every year, without the hassle of frequent consumables replacement.
Luoyang Wohong Petrochemical Equipment Co., Ltd. also provides complete support from the early stage to the later stage. Provide free working condition research and exhaust gas composition analysis in the early stage, and provide targeted technical solutions and investment payback period calculations based on three core parameters: concentration, air volume, and composition. Mid term provision of equipment manufacturing, factory testing, transportation, installation guidance, debugging, and operator training. We provide one-year warranty, spare parts supply, remote technical support, and regular inspection services in the later stage. Customers can also sign long-term maintenance contracts as needed.
For chemical enterprises, the membrane condensation recovery equipment of Luoyang Wohong Petrochemical Equipment Co., Ltd. is undoubtedly a new way to meet environmental standards, and is an environmentally friendly choice that does not require gas and does not require carbon replacement.
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