Wo Hong Petrochemical Solvent Recovery Unit: Introduction of Site Installation, Commissioning and Operation Training Service

Whether the solvent liquefaction recovery unit can give full play to the design effect, in addition to the scheme itself, the on-site installation and commissioning are equally critical. Wrong connection of pipeline, reversal of refrigerant flow direction and uncalibrated control parameters will cause abnormal performance of the device at the initial stage of operation. LuoyangWohong PetrochemicalEquipment Co., Ltd. provides on-site installation guidance, system debugging and operation training services after the equipment is delivered to help the user's operation team to turn the device on and off as soon as possible.

Service content in the installation phase

• Equipment foundation and positioning guidance, check the level and vibration reduction requirements;
• Guide the connection of process pipeline, refrigerant pipeline and electrical circuit, and check the flow direction and interface level;
• Installation confirmation of instruments and safety accessories, including location of temperature, pressure and concentration monitoring points;
• Check the self-inspection list item by item and digest the problems before the single machine trial operation.

Debugging steps

1. Single machine test run:The fan, refrigeration unit and pump equipment shall be powered on for trial rotation, and the steering, current and vibration shall be confirmed to be normal;
2. Air tightness and displacement:The system shall be checked for air tightness, and inert gas replacement shall be completed according to process requirements;
3. Cold commissioning:First, the temperature gradient is established by the refrigerant, and the cooling rate and stable temperature of the condensation section at all levels are observed;
4. Commissioning with material:Connect the actual exhaust gas, adjust the air volume and temperature level, and observe the output of condensate and exhaust state;
5. Parameter calibration:Record the stable operation parameters into the operation card, and clarify the adjustment direction of each working condition.

What does the operation training say

The training is aimed at the operation team and equipment management personnel, and the content is carried out according to the three levels of "understanding, operation and judgment": which tables to look at during daily inspection, which numerical deviations indicate what, and which valve to move first in case of frost or abnormal liquid level. In the training, the actual parameters of this debugging will be used as examples to make the operators have an intuitive understanding of the response law of the device.

Service link and output

FAQ

Q: Is the installation and commissioning service remote or on-site?
Answer: On-site service is given priority to. On-site cooperation is required in the installation and commissioning of materials. Daily problems after commissioning can be quickly responded to through remote communication.

Q: Can the user's own installation team undertake the installation?
Answer: Yes, it is possible. We provide drawings, technical requirements and installation self-inspection list, and guide key processes on site according to the agreed nodes.

Q: How long is the debugging cycle in general?
Answer: It is related to the scale of the device, site conditions and supporting conditions of public works. The scheduling node will be given in the scheme stage, and the actual site progress shall prevail.

Q: Is the training only done once?
Answer: System training will be conducted during the first operation, and special training can be arranged for subsequent personnel adjustment or device modification.

Luoyang wo hong petrochemical equipment co., ltd. focuses on condensation and membrane separation VOCs organic solvent liquefaction recovery unit, providing complete services from scheme design to installation, commissioning and operation training. Welcome to call exchange.