VOC waste gas treatment equipment life reference | approximate replacement cycle of different process equipment

    VOCWaste gas treatment equipmentReference for service life | approximate replacement cycle for different process equipment

Enterprises are purchasing VOCswaste gas treatmentWhen it comes to equipment, in addition to focusing on price and performance, it is also important to understand the lifespan of the equipment. The lifespan of the main body and the replacement cycle of consumables vary greatly among equipment with different processes. Understanding this information can help with rational planning of investments and budgets.

    activated charcoalThe main structure of the adsorption equipment is relatively simple, and the carbon steel or stainless steel box can be used for eight to ten years under normal operating conditions. But the core of the device is not the casing, but the activated carbon itself. Activated carbon is a consumable, and the replacement cycle varies from a few days to several weeks, depending on the concentration of exhaust gas and operating time. Strictly speaking, activated carbon equipment does not have a fixed replacement cycle, but continuously incurs consumable costs.

The main lifespan of catalytic combustion equipment is usually eight to twelve years. The ceramic heat storage body and switching valve of the regenerative catalytic combustion equipment are vulnerable parts. The ceramic body may need to be partially supplemented or replaced every five to eight years, and the switching valve needs to be inspected or replaced every three to five years. Catalysts are core consumables with a lifespan of approximately one to two years, and they need to be replaced upon expiration. The lifespan of the burner is about five to eight years.

The main lifespan of thermal storage oxidation equipment is between ten to fifteen years. The thermal storage ceramic body may need to be replenished or replaced every five to eight years, the switching valve needs to be inspected or replaced every three to five years, and the burner life is about five to eight years. Due to the long-term operation of the equipment at high temperatures, metal components may experience thermal fatigue and oxidation issues, and may require major repairs in ten years.

The main design life of membrane condensation equipment is fifteen to twenty years. The main body is made of stainless steel material and operates at room temperature or low temperature without high temperature thermal stress issues. The aging rate of metal components is very slow. The lifespan of the refrigeration compressor is eight to ten years, and it can be replaced separately upon expiration. Membrane components are core consumables with a service life of three to five years, and the replacement cost is approximately 15% to 25% of the total equipment investment. The lifespan of a vacuum pump is five to eight years. Daily maintenance mainly involves replacing refrigeration oil and seals, without other frequently replaced consumables.

The above lifespan data are reference values under normal use and regular maintenance conditions. The actual lifespan is affected by factors such as operating time, exhaust gas composition, and maintenance level. LuoyangWohong PetrochemicalEquipment Co., Ltd. provides detailed operation and maintenance manuals at the time of equipment delivery to help customers extend the service life of the equipment.