Introduction of Operation Training and Operation Procedure Preparation Service for Solvent Recovery Unit

The installation of the device is only the beginning. Whether the design effect can be stably run depends on whether there is an operation procedure that can be understood and used on site, and whether there is a team that can really operate. The solvent recovery device involves several specialties of refrigeration, vacuum, heat exchange and solvent storage. If the operation is improper, the recovery rate will not go up; if the operation is improper, it will trigger interlocking shutdown and even bring potential safety hazards. LuoyangWohong PetrochemicalThe equipment shall be provided with preparation of operation procedures and operation training services in the delivery process, and the control logic, start and stop sequence, daily inspection points and abnormal handling methods of the equipment shall be organized into documents and training contents that can be directly executed on site.

How to determine the training object and content

Training should be separated by post to avoid pulling everyone to the same set of content-operators can't remember maintenance details, and maintenance workers don't care about each shift's record sheet.

• Operation team: starting and stopping steps, daily inspection, parameter recording and simple abnormality judgment.
• Maintenance personnel: routine maintenance, replacement of wearing parts and troubleshooting sequence of common faults.
• Management personnel: how to see the operation index of the device and how to judge whether the recovery effect is normal.

The total amount of content after separation is actually less, because each post only needs to master the part related to itself. Training is also easier to assess.

What parts of the operating procedures are generally included

The operating procedures are not excerpts from the equipment manual, but focus on translating the manufacturer's technical requirements into steps that can be performed on site. For example, the control of the condensation temperature is written as recording the outlet temperature of the condensation section every two hours, and in what order to deal with it when it exceeds the set value-so that the operator knows exactly what to do.

When writing, it is best to let the front-line operators participate in a round. If the inspection route, valve position and record form format written in the regulations are inconsistent with the actual situation on site, no one will implement the documents again.

Main Sections of the Procedure

Divide chapters by user so that everyone can quickly find what they want to see.

Training and handover process

1. Before delivery, the device data shall be sorted out to form the first draft of the procedure.
2. Check with the user department one by one to align the site habits with the technical requirements.
3. Finalize and print on the wall, and provide an editable electronic version for subsequent revisions.
4. On-site training: theoretical explanation and practical operation demonstration shall be conducted in batches according to posts.
5. Practical operation and training: the user shall operate independently and the instructor shall correct on site.
6. Training records and assessment are kept on file, and technical support channels are maintained after handover.

FAQ

Are the operating procedures common?

No. The control parameters and safety requirements of different solvents, different working conditions and different equipment are different, and the procedures must be compiled according to the actual device. The template of other projects is applied, and the site often cannot be implemented.

How long does the training usually take?

Depends on device complexity and personnel base. Usually, the theory and practical operation are arranged for several days, and then it is suggested to leave a period of training so that the team can run the steps smoothly in normal operation and solve the problems on the spot.

What if the follow-up personnel move?

The procedure documents are left on site, and the new employees can master the basic operation according to the documents. If supplementary training is needed, on-site or remote support can be arranged.

This article is organized by Luoyang wohong petrochemical equipment co., ltd. the company provides design, manufacturing and operation and maintenance services for condensation recovery, membrane separation recovery and complete solvent recovery units for chemical and pharmaceutical enterprises. if you need process evaluation or scheme configuration, please contact and exchange.