In the petrochemical industry, the control of VOCs (volatile organic compounds) has long been a significant challenge for enterprises. Traditional governance approaches, suchactivated charcoaladsorption andRTO(regenerative thermal incinerator), there are many pain points. And LuoyangWohong PetrochemicalThe membrane condensation recovery technology focused by Equipment Co., Ltd. provides a new solution for VOCs governance and achieves the dual goals of reaching standards and generating income.
Many enterprises use activated carbon equipment to treat VOCs. However, the replacement frequency of activated carbon is high, and it is necessary to change carbon once a month. The replacement cost is high and the procedures are complicated. It is also necessary to invite qualified companies to pull away the waste carbon, and the labor cost also increases. Moreover, activated carbon adsorption only transfers the organic matter in the exhaust gas to the carbon, and the problem is not really solved.
Although the RTO equipment is effective in treating exhaust gas, the operating cost is high, especially when dealing with low-concentration exhaust gas, it is necessary to continuously replenish natural gas, the consumption of gas is high, and the value of burned gas is higher than that of recovered solvent. If the operating load is reduced, emissions will still fail to meet the standards. In addition, the organic solvent in the exhaust gas is burned or adsorbed, which not only wastes resources, but also increases the cost of environmental protection.
Luoyang Wohong Petrochemical Equipment Co., Ltd. focuses on the field of VOC waste gas treatment, and its main membrane condensation recovery unit adopts a three-stage condensation processgas separation membraneCombined process, the advantages are obvious.
Low operating costs: The equipment only consumes electricity, and the refrigeration compressor and vacuum pump adopt frequency conversion control, which can automatically adjust the power according to the exhaust gas load and effectively control the power consumption.
Recycling solvents to generate revenue: The equipment can be waste gas in the organic solvent condensation liquefaction recovery, recovery purity can reach more than 90%. The recovered solvent can be directly reused in production or sold to external customers, thereby converting environmental protection expenditures into economic benefits.
Low frequency of consumables replacement: The service life of the core consumable membrane module is three to five years. Daily maintenance primarily involves weekly checks of the refrigeration system pressure and the recovery liquid level, monthly cleaning of the heat exchanger fins, and annual replacement of the refrigerant oil and the dryer filter, eliminating the hassle of frequent consumable replacements.
Integrated pry and install design: All parts of the equipment are integrated on a stainless steel base, which is assembled and tested before leaving the factory. At the site, simply connect the power supply and air ducts to start using it; installation is quick, and it occupies a small footprint. And explosion-proof configuration optional, suitable for chemical, pharmaceutical and other explosion-proof places.
Wide range of applications: The equipment has good recovery effect on common organic solvents such as hydrocarbons, esters, ketones, alcohols, halogenated hydrocarbons, etc., and is suitable for medium and high concentrations in chemical, pharmaceutical, printing, coating, electronics, gas stations and other industrieswaste gas treatmentScenes can also be customized according to customer conditions.
Wo Hong Petrochemical provides complete support from early to late. Provide free working condition research and exhaust gas composition analysis in the early stage, and issue targeted technical solutions and investment recovery period calculations based on the three core parameters of concentration, air volume and composition. Provide equipment manufacturing, factory testing, transportation, installation guidance, commissioning and operator training in the medium term. After-sales services include a one-year warranty, spare parts supply, remote technical support, and regular inspection services. Customers may also enter into long-term maintenance contracts as needed.
Relying on the R & D platform of Henan Oil and Gas Recovery Engineering Technology Research Center, Luoyang Wohong Petrochemical equipment Co., Ltd. has set up a professional team to continuously promote technological upgrading and product optimization, providing a reliable choice for VOCs treatment in the petrochemical industry. help enterprises to achieve green and sustainable development.
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