The operating costs of exhaust gas treatment equipment in the pharmaceutical industry have been revealed, and membrane condensation costs are relatively low

In the pharmaceutical industry,waste gas treatmentIt is an important problem that enterprises must face. DifferentWaste gas treatment equipmentThere are significant differences in operating costs. Today, let's go deep into the operating costs of waste gas treatment equipment in the pharmaceutical industry to see which equipment is more cost-effective.

At present, the common waste gas treatment equipment in the pharmaceutical industry isactivated charcoalEquipment andRTOequipment, but they all have some obvious problems. The activated carbon equipment used by many enterprises has a high frequency of carbon exchange. Carbon exchange is required once a month. Each time carbon exchange is added with hazardous waste disposal, the procedures are complicated and the labor cost is high. Moreover, activated carbon adsorption is only the transfer of organic matter in the exhaust gas to the carbon, and the problem is not really solved. Although the RTO equipment has a good effect on the treatment of exhaust gas, the gas consumption is high. Especially when treating low-concentration exhaust gases, continuous natural gas supplementation is required, and the value of the natural gas consumed exceeds that of the recovered solvents. If the operating load is reduced, emissions will still fail to meet the standards. At the same time, the solvents in the exhaust gas are either burned off or adsorbed, which not only wastes resources but also increases environmental protection costs.

In contrast, membrane condensation recovery equipment has obvious advantages. With LuoyangWohong PetrochemicalFor example, the membrane condensation recovery unit of Equipment Co., Ltd. uses three-stage condensation.gas separation membraneThe combined process is suitable for the treatment of medium and high concentration organic waste gas in chemical, pharmaceutical, gas station and other industries. It features low operating costs, as the equipment consumes only electricity. Both the refrigeration compressor and the vacuum pump are equipped with variable-frequency drives that automatically adjust power output based on the exhaust gas load, thereby effectively controlling energy consumption.

In terms of solvent recovery, the membrane condensation recovery equipment can condense and liquefy the organic solvent in the waste gas, and the recovery purity can reach more than 90%. The recovered solvent can be directly reused in production or sold to external customers, thereby converting environmental protection expenditures into economic benefits. In addition, the equipment consumables replacement frequency is low, the service life of the core consumables membrane assembly is three to five years, daily maintenance is mainly weekly check refrigeration system pressure and recovery liquid level, monthly cleaning heat exchanger fins, annual replacement of frozen oil and dry filter, no frequent replacement of consumables troubles.

The membrane condensation recovery unit of Wohong Petrochemical adopts a skid-mounted integrated design. All components are integrated on a stainless steel base, and the assembly and testing are completed before leaving the factory. At the site, simply connect the power supply and air ducts to start using it; installation is quick, and it occupies a small footprint. Moreover, the equipment also has explosion-proof configuration options, suitable for chemical, pharmaceutical and other explosion-proof places, a wide range of applications, hydrocarbons, esters, ketones, alcohols, halogenated hydrocarbons and other common organic solvents have a good recovery effect. In addition, the equipment handles a wide range of air volume and can be customized according to customer working conditions.

Luoyang Wohong Petrochemical Equipment Co., Ltd. is located in the W2-1 of Dongda Science and Technology Industrial Park, Luoxin Industrial Agglomeration Zone, Xin 'an County, Luoyang City. It has a complete membrane module production line and condensing equipment manufacturing workshop, and has the whole process service capability from working condition analysis to equipment delivery. The company provides complete support from the early stage to the late stage. In the early stage, the working condition investigation and exhaust gas composition analysis are carried out free of charge, and targeted technical schemes and payback period calculation are issued according to the three core parameters of concentration, air volume and composition. In the medium term, equipment manufacturing, factory testing, transportation, installation guidance, debugging and operator training will be provided. In the later period, one-year warranty, spare parts supply, remote technical support and regular inspection services will be provided, customers can also sign long-term maintenance contracts as needed.

In the waste gas treatment of the pharmaceutical industry, membrane condensation recovery equipment has become a more cost-effective choice by virtue of its low operating cost and the ability to recover solvents to create benefits. The related products and services of Luoyang Wohong Petrochemical Equipment Co., Ltd. are undoubtedly It provides a reliable solution for enterprises to solve the problem of waste gas treatment.